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The Volper: Hyper-modified 1968 122S
Lee Cordner
mrlee@ix.netcom.com

My son fell in love with the poor old 122S one day while we were looking for a car for him. It was in reasonable shape, and the people who were selling it insisted it had a rebuilt motor and much, much more. He was 19 at the time and thought the car was terribly exotic and unusual. I had never owned a Volvo before, but remembered test driving a new 1800E in 1971. I couldn't afford that Volvo and wound up with a Firebird. I could afford this one, however, and after a bit of haggling we drove away with a 1968 two-door 122S, sort of greenish ivory in color, brown interior, no rust and an alleged rebuilt motor with Weber carb conversion.

The kid was pretty happy with the car and drove it all over. There were a couple of mishaps -- a broken timing gear was the memorable one -- but by and large the old car did pretty well. Then things changed. He decided to get into the pizza delivery business, and the 122 just was not up to the task. I would wind up lying under the 122 in the rain twisting wrenches while he delivered pizza in our Cadillac STS. This clearly wasn't working out, and we couldn't get the pepperoni smell out of the Caddy, so I offered to "buy" the 122 back from him if he would get a more reliable car. He agreed, bought a late model VW and the problem was solved.

Except I still had the 122. I parked it out in the back and tried to ignore it. I hated to send it to the bone yard, but I really didn't know what to do with it. It kept drawing me back; it really is a cool car. A friend of mine said, "You should get that IPD catalogue." I said "IP what?" I did get one, and thus began the journey that led to the car you see in the pictures.

At first I had thought I would just do some minor cosmetics, get it running better and use it for an airport car, but I kept wondering, "Why is this company in Oregon still making performance parts for this old beater?" I ordered sway bars and shocks, suspension bushings and a bunch of other stuff and went to work.

I absolutely loved working on this car, and the results were stunning. I bought some aftermarket wheels and performance tires and Wow! It was a gas to drive. I joined VCOA and VSA and really got interested. I decided at this point that the car would never fulfill its mission of sitting at airports, but would turn into something really unusual. I took the car completely apart and hauled the unibody and associated stuff to a guy I knew for paint. It took him over two years to strip the paint, do some body repair, graft on the IPD air dam, "French" in the rear molding and apply the "I'm a Viper" (Volper?) paint job.

The Volper
Courtesy of Lee Cordner

During the time the car was being painted, I amused myself by falling in love with a really rough 1800E, buying it from a kid in Berkeley, and starting the process again. While working on the 1800, I met Carlo Gardin, who owns our local Volvo shop, CRO imports in San Rafael. I liked Carlo right away and told him about my ongoing 122 project. Carlo raced a 122 in SCCA races, and along with his sidekick Keith Tenny, a drag bike racer, BMW hot rodder and all-around innovative guy, convinced me we should go for the ultimate 122 street hot rod. It wasn't a hard sell.

Carlo thought we should go for a B20F with the IPD big bore kit, CIS fuel injection, a M41 transmission with the short shifter, and a whole bunch more stuff. I realized my puny expertise was not up to this level of technical competence, so I resigned myself to wrench fetcher and doer of small tasks like running wires. We got a B20F from Revolvstore in Tucson and took it apart. The cylinder head went out to Huffaker Engineering at Sears Point for porting, polishing and combustion chamber work, while the bottom end was bored by a local performance machine shop.

We began to put the engine together. Carlo insisted on a D-grind camshaft and racing valve springs. He just doesn't like the hotter cams in street cars. About this time the painter finished with the car, and we had it hauled on a flatbed to Carlo's shop. We dug
Under the hood
Photo: Gary Ramstad
around and came up with all the CIS fuel injection parts we would need and began trying to fit that system into the limited space in the 122 engine compartment.

During this time I read an article that said it was impossible to adapt the CIS system to a 122. I didn't show that to Carlo. We relocated the battery to the trunk and mounted the fuel distributor in the battery well. Keith was staying up nights at this point thinking about how we would work out all the details. He was really remarkable in his ability to adapt and engineer great solutions. One great day, we installed the engine and transmission. Getting the M41 transmission in required us to cut the transmission tunnel to allow room for the short shift linkage. Volvo still makes a sheet metal part that adapts the transmission tunnel to fit the M41. We bought one and pop riveted it in place.

The car now ran, and you could tell it was very powerful, but every time you took a left turn the engine would die. We determined it was surge in the fuel tank starving the high pressure fuel pump the CIS system requires. We pulled out the gas tank, got a tank from a 240, cut the baffle system and pre-pump mount out of the 240 tank and welded it in. The 122 tank had to be made taller to accommodate the pre-pump, so that added a complication or two. We added a Jacobs electronic ignition system, an IPD header, an electric fan, and all sorts of other performance stuff. We think the engine makes about 160-170 HP. It is a little quirky because with the cylinder head modifications, header, and free flow exhaust (it is a little noisy) the power band is really in the top end of the rev range. The car is very quick, goes to 100 MPH easily and is still pulling strong, and with the overdrive cruises at freeway speed at about 3000 RPM.

We finished the car off with a pair of Recaro seats, new aftermarket instruments and tach. We did not put the rear seat back in, instead carpeting the floor all the way to the rear shelf. I added a nice stereo system with a CD Player. The only remaining project is to install an 1800E or ES rear end in the car to give it 4-wheel disc brakes and positraction. Carlo found us a positraction unit, and I pulled the differential out of an old ES a friend was parting out. I bought new rotors and calipers. Andy Mehren is cross drilling the rotors so they'll look like Brembo stuff. The only regret here is that when we finish, my wheels won't fit because the lug pattern is different on the new rear end. I really like the wheels that are on the car, but I'll probably sell them and use the opportunity to go to some 16 or 17 inch wheels and low profile tires.

The car works very well. We drove it to Portland last summer for the VSA meet and it ran flawlessly. It is very fragile because of its lack of bumpers and chrome "ding" strips on the side. I don't usually drive it unless I know exactly where I am going to park, and I don't leave it in parking lots or parked on the street.

With those limitations, I really have a ball with it. People surround it whenever we take it out, and holler compliments as we drive down the street. We entered it in the May Madness classic car show and parade here in San Rafael, and were one of two foreign cars of the 250 entries. When it was our turn to drive by the announcer's stand in the parade, the whole crowd was yelling Volvo! Volvo! Volvo! Marin county is the Volvo wagon capital of the world and everyone seemed really thrilled to see an old one fixed up. My wife wasn't nearly as excited as I was about this. From her position, curled up in the passenger foot well, she said, "Somehow this isn't how I pictured living my life." I couldn't really hear her above the crowd noise.

My son now wants to buy the car back. We have yet to agree on a price. He is thinking in terms of what I paid him for it four years ago and I would like to recoup 50% of what I have sunk in it. We are a long ways apart. Yeah, I spent more money than I will ever get back. This isn't an investment, it is just fun.

I would be happy to talk to anyone who is considering a similar project. You can reach me at (415) 455-9192 or e-mail mrlee@ix.netcom.com.